Typical applications of ultra-high-power femtosecond lasers include precision drilling and surface micro-machining of metals, and micro-structuring of transparent materials [1,2]. Because the absorption in a transparent material is nonlinear, it can be confined to a very small volume by tight focusing, and the absorbing volume can be located in the bulk of the material without any damage to the surface [3]. The extent of the structural change produced by femtosecond laser pulses can even be smaller than the focal volume. This feature makes possible direct writing of optical waveguides [4], and three-dimensional binary data storage [5].
However, high peak-power pulsed lasers are difficult to focus close to the diffraction limit because of aberrations that induce deviations from a perfect spatial wave-front. The sources of these aberrations include thermally induced and nonlinear optical distortions, and static distortions such as those introduced by gratings used in chirped-pulse amplification (CPA).
A spatially clean beam is desirable to achieve the highest possible intensity on-target, and to minimize the energy deposited outside the central focus. One way to achieve this is to correct the wave-front using an adaptive optical element such as a deformable mirror.
We are working in collaboration with the National Centre for Laser Applications (NCLA) to correct the aberrations in a high-power laser system. The wave-front will be measured with a Hartmann-Shack wave-front sensor, and corrected with a 37-channel deformable membrane mirror [6]. The necessary optics will be mounted on a vertical breadboard which delivers the femtosecond pulses to a precision machining stage as shown the figure.

Figure 1Experimental setup for deformable-mirror wave-front correction.
The deformable mirror has been tested with a FISBA OPTIK μPhase® HR digital interferometer [7]. The figure below shows typical live-camera images of the interference fringes as the voltage to the various actuators is varied. These particular images were recorded for about 55° angle of incidence. This interferometer serves as a very useful tool with which to calibrate the performance of the wave-front sensor.

Figure 2 Fisba testing of Okotech 37-channel deformable mirror
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[2] C. B. Schaffer, A. Brodeur, J. F. Garcia, and E. Mazur, Opt. Lett. 26, No. 2, 93-95 (2001).
[3] E. N. Glezer and E.Mazur, Appl. Phys. Lett. 71, No. 7, 882-884 (1997).
[4] S. Nolte, M. Will, B. N. Chichkov, and A. Tünnermann, Proc. SPIE
Vol. 4637, 188-196 (2002).
[5] E. N. Glezer, M. Milosavljevic, L. Huang, R. J. Finlay, T.-H. Her,
J. P.Callan, and E.Mazur, Opt. Lett. 21, No. 24, 2023-2025 (1996).
[6] http://www.okotech.com/
[7] http://www.fisba.com/